Welcome to our comprehensive guide on using the intelligent color sorting function in our MD machine. This blog post will walk you through the step-by-step process to effectively utilize the AI-powered sorting capabilities, ensuring optimal performance and accurate sorting results.

Step-by-Step Guide to Using the Intelligent Sorting Function

1. Accessing the Factory Interface

First of all, you should go to the factory interface. In the factory interface, you may need a password. You can ask our after-sales engineer or sales team for the password.

2. Navigating to the Photo Capturing Interface

Once logged in, press the Image button. You will see the photo capturing interface, which is essential for setting up the intelligent sorting function.

3. Setting the Trigger Value

Press Set a Trigger Value. The trigger value depends on the material size:
• For coins, use a trigger value of 20.
• If you use a bigger size material, set a bigger trigger value accordingly.

After setting the trigger value, press Get to begin capturing samples.

4. Capturing and Marking Sample Photos

Move the sample along the shoot to capture a photo. Repeat this process to collect many photos. You will see multiple photos displayed in the interface.
• Press the Mark menu to manually mark the photos.
• Choose the right photo by zooming in and marking it.
• For example, mark good materials by pressing Good.
• Press Bad to mark unwanted materials. These marked areas will turn red.

5. Adding Samples and Analyzing Data

After marking the materials:
• Press Add Sample Off.
• You will see statistics like Good Spot 5000 and Sample Files 900.
• Go to the Calculation Interface and press AI Calculator to analyze the data.

6. Applying AI Settings to Cameras

Once the analysis is complete:
• Apply the settings to the desired camera(s). For instance:
• First Camera: Front
• Second Camera: Rear

This means:
• The first camera group handles primary sorting.
• The second camera group handles secondary sorting.

7. Adjusting Accuracy and Sensitivity

Return to the Accuracy Interface to modify the size and spots:
• For coins, the size is usually eight.
• The purity of the spot is thirteen.

Use the Simulator to visualize the sorting:
• Black areas will be marked.
• Good coins will remain unmarked.

If the results are not satisfactory:
• Go back to the Accuracy Interface.
• Modify the accuracy to achieve higher precision.

8. Testing and Final Adjustments

• Go to the Home Page and press Wrong to test the material.
• Review the results:
• If the result is good, no further changes are needed.
• If the result is not satisfactory, return to the interface to modify Sensitivity, Accuracy, Size, and Purity.
• Repeat the testing process until you achieve the best results.

Conclusion

Using the intelligent color sorting function in your MD machine involves a series of methodical steps, from accessing the factory interface to fine-tuning the sorting parameters. By following this guide, you can effectively utilize the AI capabilities to ensure precise and efficient sorting, enhancing the overall quality of your production process.

Frequently Asked Questions (FAQs)

1. Why do I need to set a trigger value, and how do I determine the right value for different materials?

The trigger value is crucial for accurately detecting and sorting materials based on their size. For example, for coins, a trigger value of 20 is recommended. If you are sorting larger materials, you should set a higher trigger value accordingly. Adjusting the trigger value ensures that the machine accurately identifies and sorts the materials based on their specific dimensions.

2. What should I do if the sorting results are not accurate after the initial setup?

If the sorting results are not satisfactory, you should go back to the Accuracy Interface and modify the Sensitivity, Accuracy, Size, and Purity settings. Use the simulator to visualize the changes and test the results by pressing Wrong and testing with material samples. Continue adjusting these parameters and retesting until you achieve the desired sorting accuracy.

3. How can I ensure that the intelligent sorting function works consistently over time?

To maintain consistent performance, regularly check and recalibrate the trigger values, sensitivity, and accuracy settings as needed. Ensure that the machine is clean and free from dust or debris that could affect the sensors and cameras. Additionally, periodically review the sorting results and make adjustments based on any changes in the raw materials or sorting requirements.

Burkina Faso Strengthens Rice Industry with Advanced Optical Sorters

On Saturday, November 30, 2024, in Bobo-Dioulasso (Hauts-Bassins region), the President of Faso, Captain Ibrahim TRAORE, officially handed over high-performance optical sorters to rice mills across Burkina Faso. The ceremony was attended by key government officials, including the Minister Delegate for Animal Resources, Dr. Amadou DICKO.

Speaking at the event, the President emphasized the importance of this initiative in enhancing Burkinabe rice competitiveness. He symbolically handed over the catalogs of the optical sorters to representatives of the rice mills.

According to Dr. Abdourasmane KONATE, Special Advisor to the President on agricultural issues and food self-sufficiency, these optical sorters feature cutting-edge technology capable of removing impurities and calibrating rice with unmatched precision. He highlighted that this innovation will enable Burkinabe rice to compete in quality with imported varieties, marking a significant step toward food self-sufficiency.

Mr. Seydou KONATE, President of the Rice Innovation Platform in the Hauts-Bassins region, welcomed this development as a milestone in promoting national products. He reiterated Burkina Faso’s commitment to achieving food self-sufficiency and enhancing the visibility of its agricultural products in both national and international markets.

To ensure the effective use of the optical sorters, training programs will be provided to the beneficiaries. Additionally, awareness campaigns will encourage citizens to consume locally produced rice, supporting the national rice sector and reducing dependency on imports.

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At WENYAO, we are dedicated to revolutionizing the tea sorting industry with our advanced technologies. Our flagship product, the Wenyao Tea Color Sorter, is designed to enhance the efficiency and accuracy of sorting various materials, including tea, quinoa, and sesame seeds. By focusing on innovation and practical solutions, we help our clients improve their production processes and product quality.

Superior Air Efficiency with Imported Ejectors

One of the key features of the Wenyao Tea Color Sorter is its use of imported ejectors. These ejectors are engineered for much smaller air consumption, which translates into significant energy savings for our users. This technology is especially beneficial for sorting small materials like quinoa and sesame, where precision is paramount. The improved carryover means that our tea color sorting machine minimizes waste while maximizing output. We understand that efficiency is crucial for maintaining competitive advantages in the market, and our sorter delivers just that.

Smart Remote Control for Enhanced Management

In today’s digital age, convenience and control are essential. That’s why we have integrated remote control capabilities into our tea CCD color sorter. With smart terminals like smartphones, operators can monitor and manage the sorting process from anywhere. This feature allows for off-site adjustments to accuracy, production capacity, and even halting the machines if necessary. At WENYAO, we believe that empowering our clients with remote management tools not only enhances operational efficiency but also provides peace of mind, knowing they can oversee their processes at any time.

Simplified Installation and Global Support

We understand that adopting new technology can be daunting. That’s why we offer simple and effective installation, start-up, and commissioning services for our tea color sorting machine. Our team is dedicated to making the transition as smooth as possible. Additionally, we provide remote teaching and guidance via live video online to clients around the world. This ensures that you have the support you need, no matter where you are. Our commitment to customer service means that we are with you every step of the way, helping you harness the full potential of our tea CCD color sorter.

Conclusion:

As we continue to innovate in the tea sorting industry, we invite you to explore the benefits of the Wenyao Tea Color Sorter. With its energy-efficient technology, smart remote capabilities, and dedicated support services, our tea color sorting machine is designed to meet the demands of modern producers. At WENYAO, we are committed to providing solutions that enhance quality, reduce waste, and improve overall productivity. Join us in transforming your sorting processes and ensuring your products stand out in a competitive market. By working together, we can improve tea sorting technology all over the world.

At WENYAO, we pride ourselves on being at the forefront of technology that enhances the efficiency and quality of sorting processes in various industries. Our flagship product, the Wenyao 12 chutes color sorter, exemplifies our commitment to precision and innovation. This machine is designed to ensure that only the best products make it to your customers, particularly in the rice processing sector. In this article, we will explore how our color sorter works, its advantages, and the impact it can have on your business.

Understanding the Functionality of the Wenyao 12 Chutes Color Sorter

When we delve into the mechanics of our Wenyao 12 chutes color sorter, it’s important to understand how it operates. When the color sorter is working, the feed hopper distributes materials uniformly across each chute, thanks to the action of a vibrator. This uniform distribution is crucial for optimizing the sorting process. As the materials drop, the CCD (Charge-Coupled Device) signals are actively tested. This means that our machine is continuously assessing the quality of the materials in real-time.

If our system detects any unqualified materials or impurities, the ejector is triggered to blow the defective goods out of the hopper. This meticulous sorting process ensures that only the highest quality rice makes it through, significantly reducing waste and improving overall product quality.

Advantages of the Wenyao Color Sorter for Rice Processing

The advantages of the Wenyao 12 chutes color sorter are manifold, particularly for businesses in the rice processing industry. First and foremost, the accuracy of our rice color sorter machine sets it apart. With advanced imaging technology, we can identify subtle color differences that may indicate quality issues. This capability allows us to sort rice effectively, ensuring that only the highest-grade products reach your customers.

Moreover, our machine is designed for efficiency. By automating the sorting process, we help businesses reduce labor costs and increase throughput. This means that you can process more rice in less time, maximizing your operational capacity and profitability. Additionally, our color sorter operates with minimal downtime, allowing you to focus on what you do best: delivering quality products to your market.

The Impact of Quality Sorting on Your Business

Investing in the Wenyao 12 chutes color sorter can have a transformative impact on your business. Quality sorting not only enhances the reputation of your brand but also leads to increased customer satisfaction. When consumers trust that the rice they purchase is of the highest quality, they are more likely to return for repeat business.

Furthermore, a reliable rice color sorter machine reduces the likelihood of recalls and complaints related to product quality. This proactive approach to quality assurance can save your business from potential losses and strengthen your position in a competitive market.

Conclusion

At WENYAO, we are dedicated to providing cutting-edge solutions like the Wenyao 12 chutes color sorter that empower businesses in the rice processing industry. Our innovative technology ensures that every grain of rice meets the highest standards of quality, efficiency, and reliability. By choosing our rice color sorter machine, you are not just investing in a product; you are investing in the future of your business. Join us on this journey toward excellence, and let’s elevate your operations together.

At WENYAO, we are committed to enhancing the quality and efficiency of tea sorting processes. Our flagship product, the Wenyao Tea Color Sorter, integrates the latest UHD imaging and analysis technology to meet the needs of modern tea producers. With its high-speed processing and accurate identification capabilities, our tea color sorter machine is a game-changer for anyone in the tea industry.

Cutting-Edge Technology for Superior Sorting

The Wenyao Tea Color Sorter utilizes advanced UHD imaging to ensure that every leaf is meticulously analyzed. This technology allows for precise differentiation of tea leaves based on color, shape, and size. By employing high-speed processing, we can sort large quantities of tea efficiently, minimizing downtime and maximizing productivity. Our focus on accuracy means that you can trust our sorter to deliver consistent results, enhancing the overall quality of your tea products.

User-Friendly Interface with Smart Automation

One of the standout features of the tea color sorter machine is its high-level AI self-learning function. This technology allows the machine to adapt and improve its sorting capabilities over time, ensuring that it meets the evolving needs of your business. The one-key automation feature simplifies the sorting process, making it accessible even for those without extensive technical knowledge. At WENYAO, we believe that technology should empower users, not complicate their tasks. That’s why we designed our machine with a user-friendly interface, allowing for easy operation and minimal training.

Compact Design with High Performance

In today’s fast-paced business environment, space and cost efficiency are crucial. The Wenyao Tea Color Sorter is designed to be small and portable, making it an ideal choice for businesses of all sizes. Its compact design saves space and reduces delivery costs, allowing you to allocate resources more effectively. Despite its small size, this tea color sorter machine packs a punch with its high sorting accuracy, low energy consumption, and minimal carryover. This means you can achieve superior results without compromising on efficiency or sustainability.

Conclusion:

As we continue to innovate and lead in the tea sorting industry, we invite you to experience the benefits of the Wenyao Tea Color Sorter. With its advanced technology, user-friendly operation, and compact design, our tea color sorter machine is engineered to elevate your tea business to new heights. At WENYAO, we are dedicated to providing solutions that enhance quality, efficiency, and sustainability, ensuring that your tea products stand out in the market. Join us on this journey and discover how our cutting-edge technology can transform your sorting process.

At WENYAO, located in Hefei, China, we are proud to be a high-tech company dedicated to the research, development, production, sales, and service of intelligent CCD color sorters. Our mission is to provide innovative solutions that enhance the efficiency and accuracy of sorting processes across various industries. With a robust lineup of advanced technology and components, we are setting new standards in the color sorting machine market.

Cutting-Edge Technology and Components

Our color sorting machines are equipped with state-of-the-art technology that ensures superior performance. At the heart of our systems are high-speed sensors and 5400-pixel cameras that deliver exceptional sorting accuracy of 0.02mm². This level of precision is essential for businesses that require reliable sorting capabilities, allowing them to maintain high product quality and reduce waste.

In addition to our advanced imaging technology, our machines feature durable high-frequency ejectors and reliable LED lights that enhance sorting efficiency. We also utilize specially designed sorting boxes and channels to optimize the sorting process, ensuring that materials are processed effectively. With these cutting-edge components, our CCD camera color sorters are built to meet the demands of a wide range of applications.

Commitment to Quality and Safety

At WENYAO, we uphold rigorous quality standards throughout our manufacturing process. Our commitment to quality is not just a promise; it is a fundamental part of our operations. We use food-grade stainless steel hoppers in our color sorting machines, ensuring that our products meet the highest safety standards for agricultural applications.

Our dedication to excellence has earned us certification by CE, which is a testament to the reliability and safety of our machines. We understand that our clients depend on us to provide equipment that not only performs well but also adheres to strict safety regulations. This commitment to quality has helped us build a strong reputation in the industry.

Diverse Applications Across Industries

Our intelligent CCD color sorters are versatile and widely used for sorting a variety of products, including rice, wheat, corn, nuts, tea, and plastic. This broad applicability makes our color sorting machines an invaluable asset in both agricultural and industrial sectors.

By accommodating different sorting needs, we enable businesses to improve their operational efficiency and product quality. Our machines are designed to adapt to the specific requirements of each application, making them suitable for a range of processing environments. Whether you are in the food industry or handling industrial materials, our CCD camera color sorters can help streamline your operations.

Conclusion:

In conclusion, Anhui Wenyao Intelligent Photoelectronic Technology Co., Ltd. is committed to delivering top-tier color sorting machines that combine advanced technology with rigorous quality standards. Our intelligent CCD color sorters are designed to meet the diverse needs of our customers, providing reliable solutions for sorting agricultural and industrial products. With our focus on innovation and quality, we invite you to partner with WENYAO to elevate your sorting processes. Experience the difference that our cutting-edge technology and dedicated service can make for your business. Together, let’s achieve new heights in efficiency and quality with our intelligent color sorting solutions.

At WENYAO, we are passionate about enhancing the efficiency and quality of sorting solutions for various industries, particularly in rice processing. Our flagship product, the Wenyao 12 chutes color sorter, is designed to meet the highest standards of accuracy and reliability. In this article, we will discuss the advanced features of our color sorter, including its innovative imaging technology, and how it can transform your rice processing operations.

The Power of Advanced Imaging Technology

One of the standout features of the Wenyao 12 chutes color sorter is its 5400 pixel CCD image acquisition system with high-speed chip. This sophisticated semiconductor imaging device offers numerous advantages, including high sensitivity, anti-glare capabilities, and minimal distortion. Its small size and long lifespan make it an ideal choice for businesses looking to enhance their sorting processes without compromising on quality.

The high-speed camera integrated into our rice color sorter machine ensures automatic computing and intelligent identification of materials. This means that as our machine sorts rice, it can quickly and accurately identify impurities or defects, allowing for real-time adjustments. This level of precision not only improves the quality of the sorted rice but also reduces waste, ensuring that only the best products reach your customers.

Enhancing Efficiency in Rice Processing

By implementing the Wenyao 12 chutes color sorter, businesses can significantly boost their operational efficiency. The advanced features of our rice color sorter machine allow for rapid sorting, which is essential in today’s fast-paced market. With high-speed processing, you can sort larger quantities of rice in a shorter amount of time, ultimately increasing your throughput.

Moreover, the machine’s ability to operate with minimal human intervention means that you can allocate your workforce to other critical tasks within your operation. This not only saves on labor costs but also enhances overall productivity. The combination of high-speed sorting and reduced labor requirements makes the Wenyao 12 chutes color sorter a valuable asset for any rice processing facility.

Quality Assurance Through Intelligent Sorting

Quality assurance is a critical aspect of the rice processing industry, and our Wenyao 12 chutes color sorter plays a pivotal role in achieving this goal. With its 5400 pixel CCD image acquisition system, the machine can detect even the slightest discrepancies in color and shape, ensuring that only the highest quality rice is packaged and delivered.

This intelligent sorting capability helps in maintaining a consistent product standard, which is essential for building customer trust and loyalty. By choosing our rice color sorter machine, you are not only improving your sorting accuracy but also safeguarding your brand’s reputation in the market. Customers are more likely to return for repeat purchases when they know they can rely on the quality of your products.

Conclusion

At WENYAO, we are committed to providing innovative solutions like the Wenyao 12 chutes color sorter that enhance the quality and efficiency of rice processing. Our advanced technology, featuring a 5400 pixel CCD image acquisition system with high-speed chip, ensures that your sorting processes are precise and reliable. By investing in our rice color sorter machine, you are making a strategic choice to elevate your business operations and meet the demands of a competitive market. Join us in revolutionizing rice sorting technology and experience the difference that WENYAO can make for your business.

In the realm of modern business operations, precision, efficiency, and innovation are the cornerstones of success. Here at WENYAO, we pride ourselves on pushing the boundaries of technological advancement to provide cutting-edge solutions for the agricultural industry. Our WENYAO 10 Chute Color Sorters are designed to improve the process of rice color sorter, setting new standards in quality control and operational convenience.

Unleashing Precision with WENYAO 10 Chute Color Sorters

At WENYAO, we understand the critical importance of accuracy in the agricultural sector, especially when it comes to rice production. Our WENYAO 10 Chute Color Sorters are meticulously engineered to deliver unparalleled precision in color sorting, ensuring that every grain meets the highest quality standards. By incorporating state-of-the-art technology and innovative design features, our color sorters guarantee a level of accuracy that is second to none.

In a competitive market where quality is non-negotiable, our WENYAO 10 Chute Color Sorters stand out as the ultimate solution for businesses looking to optimize their rice color sorting processes. With advanced optical sorting capabilities and customizable settings, our machines provide the perfect blend of efficiency and reliability, giving you the confidence to deliver top-tier products to your customers consistently.

Elevating Convenience with Smart Technology

In today’s fast-paced world, convenience is key to staying ahead of the curve. That’s why at WENYAO, we have integrated cutting-edge technology into our 10 Chute Color Sorters to streamline operations and enhance user experience. With an easy-to-operate touch screen available in English, Spanish, German, Russian, and over 20 other languages, our color sorters empower operators from diverse backgrounds to navigate the system effortlessly.

Moreover, our WIFI remote control system takes operational convenience to the next level by allowing users to connect their color sorters to the internet. This means that whether you’re on-site or miles away, you can remotely operate your color sorter using a mobile phone or computer, giving you unprecedented control over the sorting process. With WENYAO, efficiency and convenience go hand in hand, ensuring a seamless and user-friendly experience for all.

Conclusion:

In conclusion, the WENYAO 10 Chute Color Sorters represent a game-changing innovation in the field of rice color sorting. By combining unmatched precision with smart technology, we have created a product that not only meets but exceeds the expectations of modern businesses. When you’re in need of a rice color sorting machine, WENYAO has you covered with a solution that is tailor-made for success. Join us on this journey of technological excellence and elevate your operations to new heights with WENYAO.

In the area of color sorting technology, WENYAO is committed to innovation and quality. Our flagship product, the WENYAO 1 chute color sorters, is designed to meet the demanding needs of various industries. With a strong focus on advanced features and reliability, we provide solutions that enhance sorting efficiency and accuracy, particularly in the realm of rice sorting with our rice color sorting machines and CCD rice color sorters.

Advanced Technology for Superior Performance

Our WENYAO 1 chute color sorters are equipped with self-designed high ejectors, which play a crucial role in delivering high-speed and accurate sorting performance. This innovative feature means that our color sorters can handle sorting tasks efficiently, ensuring that only the best products reach the market.

Our core patent technology allows for a starting frequency of over 1200 times per second, ensuring rapid and precise operation. Regular maintenance is easy, and the service life of the spray valve is tailored to meet the lifetime use needs of our customers. This commitment to quality means that businesses can rely on our CCD rice color sorters for consistent performance over time, minimizing downtime and maximizing productivity.

Energy-Efficient Lighting and Cooling Systems

At WENYAO, we understand that prolonged use of machinery can lead to overheating and reduced efficiency. That’s why our WENYAO 1 chute color sorters feature a low-temperature LED light source system, which not only illuminates the sorting area effectively but also minimizes heat generation.

Our innovative cooling system further enhances the longevity of the LED lamps, ensuring that they maintain optimal performance throughout their service life. By integrating these energy-efficient technologies, we help our customers reduce operational costs while improving the reliability of their rice color sorting machines.

Smart Connectivity for Modern Operations

In today’s fast-paced business environment, connectivity is key. Our WENYAO 1 chute color sorters come equipped with a Wi-Fi remote control system, enabling seamless connection to the internet. This feature allows users to operate their CCD rice color sorters conveniently from a mobile phone or computer.

This smart connectivity means that operators can monitor sorting processes in real-time, make adjustments on the fly, and troubleshoot issues without being physically present at the machine. By embracing this technology, we empower our customers to enhance their operational efficiency and adapt quickly to changing needs.

Conclusion:

In conclusion, WENYAO is committed to providing high-quality solutions with our WENYAO 1 chute color sorters. Our focus on advanced technology, including self-designed high ejectors, low-temperature LED lighting, and smart connectivity, positions us as a leader in the color sorting industry.

With our reliable rice color sorting machines , we help businesses achieve optimal sorting accuracy and efficiency. Partner with WENYAO to experience the benefits of our innovative technology and exceptional service. Together, we can elevate your sorting processes to new heights, ensuring that your operations are both effective and sustainable.

In today’s fast-paced world, businesses need reliable, cutting-edge solutions to maintain efficiency and product quality. At WENYAO, we understand this and have designed our color sorters to meet the evolving needs of various industries. One of our standout products is the Wenyao 5 chutes color sorter, equipped with the latest in sorting technology, including a 5400 pixel CCD image acquisition system with a high-speed chip. In this article, we will delve into the benefits of our innovative sorters and their exceptional features.

Precision and Efficiency with the Wenyao 5 Chutes Color Sorter

Our Wenyao 5 chutes color sorter offers unmatched precision when it comes to sorting different materials, ensuring that your operations maintain the highest quality standards. This device is equipped with a 5400 pixel CCD image acquisition system with high-speed chip, which allows it to capture high-resolution images at incredible speeds. As a result, it can identify and sort materials with accuracy that is second to none. The ccd rice color sorter, for instance, is a perfect example of how our technology excels in sorting grains with precision and speed, leading to minimal waste and maximum product quality.

The semiconductor imaging device used in this sorter has several advantages. It offers high sensitivity, ensuring that even the smallest color variations are detected. Additionally, it is anti-glare, meaning it can operate in bright environments without losing accuracy. Its small distortion and small size make it easy to integrate into your existing machinery, while its long life and anti-vibration qualities ensure minimal maintenance and downtime.

Versatile and Adaptable Sorting for Multiple Applications

One of the key selling points of our Wenyao 5 chutes color sorter is its versatility. One device can be used in various scenarios—whether you are sorting grains, plastics, or other materials, this sorter can handle it all. Thanks to its automatic computing and intelligent identification with a high-speed camera, the machine can be adjusted according to the specific material being sorted.

The ability to set the device according to different materials makes it highly adaptable, saving businesses time and money. For example, the ccd rice color sorter can be set to differentiate between grains of rice based on size, color, or even subtle defects, ensuring that only the highest quality product moves forward in your production line.

Modern Cooling and Lighting Systems for Extended Life

We know that consistent performance is key in any production environment. That’s why our Wenyao 5 chutes color sorter is equipped with a low-temperature LED light source system. This system ensures that the light used during the sorting process remains at an optimal temperature, preventing overheating and maintaining performance over time.

Moreover, the sorter features a cooling system to make the LED lamp more long life, further enhancing the longevity of the machine. This means less frequent bulb changes and less maintenance overall, keeping your operations running smoothly without interruptions.

Conclusion

At WENYAO, we aim to provide our clients with the most advanced sorting solutions available. With the Wenyao 5 chutes color sorter, you get a machine that offers precision, versatility, and durability. Whether you need a ccd rice color sorter or are working with other materials, our devices are designed to meet your specific needs. With features like the 5400 pixel CCD image acquisition system with high-speed chip and intelligent identification, you can trust that our sorters will enhance your production line’s efficiency and product quality.